Ukraine’s Zaporizhzhia nuclear power plant, the most important in Europe, has provoked nervousness ever since Russian troops captured it barely two weeks into the 2022 invasion. However lately, after three years of occupation and frequent near misses that threatened radiological catastrophe, a promise of sunnier days all of the sudden popped into view, albeit briefly. In a 19 March name U.S. President Donald Trump and Ukrainian President Volodymyr Zelensky mentioned American safety and funding for Ukraine’s nuclear power—and even possession, according to a White House summary. International Atomic Energy Agency (IAEA) director Rafael Grossi upped the ante one week later, telling Reuters that Zaporizhzhia’s reactors may restart within “months” of a ceasefire, and the plant could possibly be absolutely operational in a 12 months.
The promise of a speedy restart at Zaporizhzhia, which has six 950-megawatt reactors, rapidly pale amid each day and lethal Russian assaults on Ukrainian cities. Nonetheless the chief government of Energoatom, Ukraine’s nuclear energy utility, essentially endorsed Grossi’s timeline for a demilitarized scenario in an interview this month, whilst he acknowledged critical technical challenges together with deferred upkeep and a dearth of cooling water.
In actual fact, in keeping with Ukrainian, European and U.S.-based specialists interviewed by IEEE Spectrum, the challenges going through a Zaporizhzhia Nuclear Power Plant (ZNPP) revival may go far deeper. These specialists say that Russia’s operation of the plant could have so badly broken it that repairs may take years and price billions of {dollars}. Specific issues embrace potential tilting of the reactor buildings, and the integrity of the advanced and comparatively fragile steam turbines for the plant’s pressurized, light-water reactors.
Even when there’s a lasting cessation of hostilities, restarting ZNPP’s reactor-generator items could value greater than Ukraine is ready to spend. And at the least some Ukrainian vitality specialists say the nation ought to focus as a substitute on building smaller, decentralized power plants.
Volodymyr Kudrytskyi, the previous director of Ukraine’s power grid operator, stated as a lot final month during a forum at MIT last month. Kudrytskyi stated large nuclear power plants focus an excessive amount of energy at a number of spots within the grid: “We’re ready to make use of this Soviet legacy to outlive, however this isn’t the way in which ahead.”
Questionable Working Practices Might Have Broken the Plant
Since Russia’s full-scale invasion of Ukraine, ZNPP skilled a variety of unprecedented insults. Throughout its armed seizure in March 2022, Russian forces fired on the plant. That October, Russia started bombing the Ukrainian power system. These assaults repeatedly disconnected ZNPP from Ukraine’s grid, forcing the usage of diesel turbines to energy the pumps that flow into water over spent fuel, maintaining it from overheating and probably melting down and releasing giant quantities of radiation.
Russia’s assaults have destroyed some tools and positioned pressure on others, however particular concern arises from unprecedented longterm working modes: hot shutdown and cold shutdown.
ZNPP is the primary nuclear power plant on this planet to persist in a situation of sizzling shutdown, during which the plant operates at minimal output. Sustained sizzling shutdown, for months on finish, violated ZNPP’s license. However Russian plant managers insisted that it offered steam wanted to maintain important tools, such because the water treatment plant, in addition to heating for the close by metropolis of Enerhodar, additionally beneath Russian occupation.
Ukrainian and worldwide security specialists argued as a substitute that sizzling shutdown unnecessarily elevated the danger of an accident inflicting a regional disaster, since sizzling reactors soften down extra rapidly after cooling techniques fail. Ukrainians noticed the improved threat as a form of nuclear blackmail, arguing that Russian forces may intentionally unleash a radiological incident in the event that they had been compelled to retreat from the realm.
In April 2024 the plant’s Russian administration lastly relented, placing the last operating generating unit into cold shutdown. Chilly shutdown is a safer mode for the plant, however, nonetheless, a number of features of the chilly shutdown are extremely uncommon and are frightening concern.
These considerations stem from a posh mixture of chemistry and physics. Throughout chilly shutdown the cooling flows are low—practically stationary in some loops—and likewise comparatively cool, in some circumstances dropping under 35 °C.
The result’s a coolant with increased density. Ukrainian nuclear skilled Georgiy Balakan says that high-density coolant places larger mechanical load on the cooling pipes and the fragile tubes inside the steam turbines. That elevated load, in flip, will increase pressure on the numerous welds, in addition to on the metal pipes themselves as a result of their metallic is much less ductile at decrease temperatures, in keeping with Balakan.
Low temperature and move, in the meantime, additionally influence boric acid that’s added to the first cooling water to control the reactor’s fission reactions, permitting boric acid to crystallize in delicate areas of the first circuit pipes and within the steam turbines. Efforts to purge crystals can then exacerbate harm. If the harm perforates the steam generator tubes, borated water can leak by way of and assault the secondary cooling circuits’ metal, which is of a decrease grade.
An workplace constructing on the Zaporizhzhia nuclear energy plant in southern Ukraine was photographed on 14 June, 2023, 15 months after the ability was captured by Russian troops. Olga Maltseva/AFP/Getty Photos
Steam Leaks or Groundwater Extraction Might Doom Plant
Russian officers controlling ZNPP have reported a collection of leaks to IAEA observers, together with steam generator leaks in half of its energy items. Balakan, a former particular advisor to the president of Energoatom, the Ukrainian nuclear utility, calls these telltale indicators of the bodily and chemical assault on the plant’s tools. “The Russians acted as if they might function the water-chemical regime for a vast time,” he says.
Impartial specialists contacted by IEEE Spectrum affirmed Balakan’s evaluation. They embrace a senior U.S. nuclear engineer conversant in Soviet-design reactors, who spoke to Spectrum on situation of anonymity as a result of they feared retribution from nationwide authorities, and a Ukrainian engineer who is just not licensed to talk to the press.
Steam-generator points can shutter a nuclear plant for good. That state of affairs performed out in California in 2013 when utility Southern California Edisonscrapped its only nuclear power plant after botched steam generator repairs that value practically $2 billion ($2.7 billion in 2025 {dollars}).
One other set of doubtless expensive points stem from the operators’ shift to groundwater for cooling following the demolition of the Kakhovka Dam in June 2023. Potential implications embrace impairment a important security system: the reactor management rods.
After the draining of the Kakhovka Reservoir eradicated ZNPP’s authentic supply of cooling water, Rosatom, the Russian nuclear technology and know-how conglomerate, drilled 11 wells on website. Withdrawing of floorwater is trigger for concern, in keeping with Aybars Gürpinar, a former high security official on the International Atomic Energy Agency (IAEA). “Particularly when there may be important floor water extraction, settlement is at all times a chance,” wrote Gürpinar, now a advisor based mostly in Vienna and Brussels, in an electronic mail to Spectrum.
Subsidence has induced a number of costly complications for Soviet-designed VVER-1000 reactors, together with ZNPP’s. Practically 20 years in the past Energoatom needed to connect counterweights to arrest tilting of a number of reactor buildings settling into the location’s sandy soil, according to a 2024 LinkedIn post by Balakan. In 2011, Rosatom informed then-President Dmitry Medvedev it had plans to repair the “progressing tilt” on the Balakovo and Kalinin energy vegetation.
Gürpinar says tilting may crack ZNPP’s concrete base and intervene with reactor management rods, slowing their gravity-driven drop into the reactor to squelch fission reactions throughout station blackouts. He says the rods may even get “caught,” forcing operators to depend on boric acid to regulate the reactor and leaving them with out backup management.
In an announcement to Spectrum, Rosatom asserted that: “No floor stage modifications or indicators of subsidence have been noticed.”
Restarting the Reactors Would Require Fixing A number of Issues
Addressing structural harm is just one of many challenges to soundly restarting ZNPP’s reactors. Final month, ZNPP’s Russian-appointed director Yuriy Chernichuk stated in an interview for Rosatom’s corporate magazine that job one is shoring up the cooling water provide, as a result of restarting reactors will generate 1000’s of occasions extra warmth. Rosatom says it plans to faucet the Dnieper River for this goal.
Chernichuk went on to supply a laundry listing of further challenges, together with:
•Repairing or changing upgraded Western tools topic to worldwide sanctions;
•Securing working licenses from Russia’s nuclear regulator, since Ukrainian unit licenses start to run out this 12 months;
•Rebuilding personnel from ZNPP’s present skeleton employees; and
•Constructing transmission hyperlinks to Russia’s grid.
Chernichuk stated that “probably the most reasonable possibility” is to launch Models 2 and 6 first. Their reactors are loaded with Russian-produced gasoline, whereas different reactors comprise gasoline produced by U.S.-based Westinghouse, for which Rosatom has neither license nor expertise.
If Ukraine reclaims the plant, Energoatom would possibly extra simply handle its points. It may begin with Models 1 and three, which have brisker gasoline. Energoatom additionally higher understands ZNPP’s tools, and it has entry to Western gear and experience.
Related benefits may move to the U.S. if it may stress Russia to surrender the plant. Nevertheless, Zelensky has rejected U.S. possession.
Balakan tasks that Energoatom would wish one 12 months to restart only one energy unit in a best-case state of affairs the place ZNPP is “beneath full management of Ukraine” and tools harm is just not extreme.
However show-stoppers may nonetheless emerge. If the steam turbines want intensive elements or alternative, it may not make sense to proceed—new steam turbines may value over $1-billion per unit, judging by the expertise of Southern California Edison. “They’re not solely costly. They’re very sophisticated gadgets and so they’re onerous to repair,” says the U.S. skilled who spoke with Spectrum.
Sadly, solely Russian corporations manufacture the steam turbines employed at ZNPP. And people may not be obtainable at any worth.
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